Precision Leveler

This 99% New Leveling Equipment integrates a High-Speed Precision Leveler achieving ≤1.0 I-unit flatness at 150 m/min with servo-trimming accuracy of ±0.03mm, delivering $1.2M+ capital savings versus new systems while maintaining 98% material compatibility across battery, architectural, and medical applications – fully operational and ready for immediate inspection.

Basic Parameters: Processing Width: 1650mm (max material width) Material Thickness Range: 0.3-3.0mm (standard) | Special design available for 0.2-4.0mm Line Speed: 30-180 m/min (servo-controlled) Leveling Accuracy: ≤1mm/m (flatness standard) Annual Capacity: 150,000-250,000 metric tons (depending on material grade) Major Sections & Technical Highlights Entry Section Hydraulic expanding mandrel uncoiler (Ø500/600/700mm optional) Servo-controlled back tension system (22KW AC servo motor) Automatic coil car with V-type support Leveling Section 19-roller precision leveler (4-high configuration) Work roll diameter: Ø60mm (hard chrome plated) Support roll diameter: Ø180mm Servo-driven leveling adjustment (0.01mm precision) Cutting System Hydraulic flying shear (maximum cutting thickness 3.0mm) Siemens servo control system (1ms response time) Rotary encoder positioning (±0.2mm accuracy) Stacking & Output Automatic counting stacker (electromagnetic separator) Cross conveyor with rubber-coated rollers Output table with adjustable stopper Automation & Control Features Mitsubishi FX5U PLC control system 15" HMI touchscreen with multi-language interface Automatic length setting (0-9999mm programmable) Production data recording (count/length/speed) Remote monitoring capability (optional) Performance Advantages High-speed servo synchronization (±0.1mm length tolerance) Energy-saving design (regenerative braking system) Quick changeover (tool-free roll adjustment) Vibration-damping frame structure Material Compatibility Carbon steel (SPCC/DC01 etc.) Stainless steel (304/430 etc.) Aluminum alloy (1000/3000 series) Galvanized/Painted coils Quality Assurance Laser-calibrated leveling accuracy 72-hour continuous run test before delivery ISO 9001 certified manufacturing process *(Note: This 1650mm servo-leveling line represents advanced Chinese equipment manufacturing capability, combining German servo technology with Japanese control systems for high-precision metal processing.)* Optional Configurations: Automatic lubrication system Air knife cleaning device Protective film application unit Automatic width adjustment system