1600mm Leveling Line

PrecisionLine 1600S: Industrial-Grade Leveling & Trimming System

(99% New Leveling Equipment with Integrated High-Speed Precision Leveler)

I. Technical Superiority & Operational Excellence

A. Core Mechanical Architecture

• High-Speed Precision Leveler: 21-roll configuration with segmented force control

• Entry Section: 7 rolls eliminate initial coil set (300-ton hydraulic correction)

• Mid-Section: 7 rolls with tension monitoring (±0.5% stability)

• Exit Section: 7 rolls achieving ≤1.0 I-unit flatness

• Servo Trimming System: Twin 15KW motors with dynamic path adjustment

• Laser-guided edge tracking (±0.03mm)

• Auto-thickness adaptation (0.2→2.0mm transition in 90 sec)

B. Validation of "99% New" Status

II. Performance Benchmarking

Operational Metrics vs. Industry Standards

Cutting Capabilities

• Speed Range: 5–150 m/min (titanium alloys at 80 m/min)

• Burr Control: ≤0.01mm on 2.0mm stainless (ISO 13715 Grade A)

• Blade Longevity: DLC-coated carbide (HV 1,200) = 3× lifespan vs. standard

III. Mission-Critical Applications

Lithium Battery Manufacturing

• 0.2mm copper foils processed at 150 m/min

• Anode strip width consistency: ±0.08mm (meets CATL/Gigafactory specs)

Architectural Cladding

• 1600mm brushed aluminum finishing:

• Surface preservation: Diamond-coated rollers (Ra ≤0.1µm)

• Camber control: <1mm/3m length

Medical Device Fabrication

• 316L surgical tray blanks:

• Cut angle precision: 90°±0.5°

• Zero cross-contamination design

IV. Integrated Technology Suite

Smart Control System

• Thickness auto-sensing (2.0mm → 0.2mm in 1 cycle)

• Cloud-based predictive maintenance:

• Blade wear monitoring (0.001mm resolution)

• Vibration analysis for bearing health

Sustainability Engineering

• 95% component reuse (ISO 14044 audited)

• 32% energy reduction vs. new installations

V. Operational Economics

Financial Advantage Analysis

ROI Acceleration

• Payback period: <18 months at 20hrs/day operation

• Residual value: 85% after 5 years (certified resale program)

VI. Deployment Readiness

Factory Acceptance Protocol

1. Material Trials: Process 200m of client-supplied samples

2. Quality Certification: Third-party dimensional verification

3. Training: 40-hr operator program (includes IIoT interface)

Service Commitment

• 12-month bumper-to-bumper warranty

• 10-year spare parts guarantee (stocked globally)

• 24/7 remote diagnostics (avg. response: 8 minutes)