Premium Near-New Metal Slitting Line with Precision Slitter Machine for High-Volume Coil Processing
*Export-Ready System for Iranian Market | 22-Ton Capacity | 180 m/min Production | Turnkey Installation Included*
This near-new heavy-duty metal slitting line integrates a precision-engineered slitter machine to deliver unparalleled efficiency in processing steel, aluminum, and non-ferrous coils. Offered at exceptional value due to an export contract default, this 1350mm-wide system processes materials from ultrathin 0.2mm to robust 2.5mm thickness at industry-leading speeds of 180 meters per minute. Designed for demanding production environments, it features a massive 22-ton coil capacity and includes full turnkey installation – eliminating operational downtime while maximizing ROI for metal service centers and manufacturing plants across Iran and the Middle East.
Material Processing Capabilities
The slitting line accommodates cold-rolled steel, galvanized coils, aluminum alloys (including 5000/6000 series), and stainless steel (200/300/400 grades). With a working width of 1350mm and thickness range of 0.2-2.5mm, it handles over 95% of commercial coil specifications. The precision slitter machine achieves consistent ±0.1mm width tolerances even at maximum operating speeds.
Drive System & Power Configuration
Main Motor: 55kW (75HP) AC vector drive with regenerative braking
Recoiler System: Dual 110kW (150HP) servo-controlled winders
Tension Control: 2-25 kg/mm² across entire line
Voltage Compatibility: Standard 380V/50Hz configuration (Iran industrial voltage)
Cutting Unit Specifications
The heart of the system features a German-engineered precision slitter machine with 180mm hardened steel blade arbors. Included are 80+ premium Japanese JIS-SKD11 tungsten carbide blades and 15 backup sets. Non-marking EPDM rubber sleeves in six sizes prevent surface damage during processing. Blade changes are completed in under 15 minutes via a patented pneumatic clamping system.
Production Performance Metrics
Operating Speed: 180 m/min (600 ft/min) sustained production
Daily Throughput: 150-220 tons (based on 0.8mm galvanized coil)
Edge Trimming: Integrated offline system processes 8-40mm edge waste
Quality Standards: ≤0.15mm camber deviation; Burr-free cutting (Ra ≤1.2μm)
Structural Components
Decoiler: Hydraulic expansion mandrels for 22-ton coils
Straightener: 7-roller dual servo configuration
Guide Systems: Laser-aligned entry/exit tables
Control System: Siemens S7-1200 PLC with 15" HMI touchscreen (500+ recipe storage)
Productivity Enhancement
The precision slitter machine reduces changeover time by 40% through automatic line threading and tool-free blade adjustments. At 180 m/min, this system outperforms comparable Asian machinery by 22% in throughput while maintaining superior cut quality. The offline edge trimmer operates simultaneously without reducing main line speed.
Cost Reduction Mechanisms
Energy consumption averages just 18-22 kW·h per ton – significantly below the industry standard of 30-35 kW·h/ton. The included Japanese carbide blades deliver 8,000-12,000 operational hours (triple industry averages), while the regenerative braking system recaptures 15-18% of deceleration energy.
Quality Assurance Features
Advanced vibration-dampening foundations ensure stable cutting at maximum speeds. Real-time thickness monitoring with automatic feedback adjustment maintains tolerances within 0.01mm. The precision slitter machine's triple-bearing arbor design eliminates blade deflection for burr-free edges meeting automotive standards.
Construction Sector
Processes galvanized steel and prepainted coils into 150-500mm wide strips for roofing, wall panels, and structural components. Maintains perfect coating integrity throughout processing.
Automotive Manufacturing
Handles high-strength low-alloy (HSLA) steel and aluminum alloys with ±0.05mm width tolerances required for stamping processes. Produces burr-free edges eliminating secondary finishing.
Appliance Production
Processes cold-rolled steel and stainless steel 304/430 grades with mirror-finish cut edges (Ra ≤0.8μm) for visible components. Special non-marking systems prevent surface damage.
Packaging Industry
Precision narrow-strip capability (10-30mm width) for tinplate and aluminum foil processing. Tension control maintains integrity of ultrathin materials down to 0.2mm.
Environmental Resilience
Dust-proof electrical enclosures (IP54 rating)
High-temperature hydraulic fluid (-15°C to +65°C operational range)
Sand-resistant linear guide systems
Compliance & Safety
CE-marked safety systems with emergency stops and light curtains
Faraday cage protection against electromagnetic interference
Spark-resistant construction for volatile environments
Localized Support Package
Consumables Included:
80+ slitting blades (JIS-SKD11 standard)
240 rubber blade sleeves (6 sizes)
15 sets of precision blade spacers
Documentation:
Farsi-translated operation manuals
Iranian technical standards compliance certificates
Training:
5-day on-site operator training
Maintenance technician certification
Package Inclusions
Complete slitting line with precision slitter machine
Offline edge trimming system
Tooling package (blades, spacers, sleeves)
1-year critical components warranty
Turnkey installation and commissioning
Key Differentiators
Cost Efficiency: 35-40% below new equipment pricing
Immediate Availability: Ex-stock delivery from Dubai warehouse
ROI Calculation:
Based on processing 150 tons/day:
• Payback period: 5.2 months
• Annual ROI: 223% (at 70% utilization)
Customization: Optional Farsi-language HMI interface
Export Logistics
Crating: Weather-sealed wooden crates
Shipping: CIF Bandar Abbas port
Documentation: Full export compliance paperwork
Installation Protocol
10-day mechanical installation supervised by German engineers
5-day electrical commissioning
Laser alignment of entire production line
Production trial with customer materials
Maintenance Framework
Predictive maintenance system integration
Remote diagnostics via 4G module
Local spare parts network in Tehran, Isfahan, and Mashhad
Performance Guarantee
98% operational availability commitment
180 m/min speed verification with customer materials
Material yield guarantee: ≤0.3% edge waste
