Danieli Hot Rolling Mill

1. Core Technological Innovations

A. Danieli Hot Mill CE Certified QSP+™ Technology
✓ Precision Thickness Control
▶ Integrated with Danieli refurbished mill line DAFA 4.0 system
▶ Achieves ±0.15mm tolerance (EN 10139:2016 certified)
▶ Utilizes Danieli hot rolling spare parts LVDT sensors (#XGH-7820CE)

✓ Adaptive Cooling System
🌡️ 8-stage Danieli used mill automation cooling protocol (0.8-4.2m³/min flow)
🔧 Danieli hot mill CE certified thermal models for Ti-6Al-4V tempering (200-600°C)

✓ Defect Prevention
🔍 FLIR A66 thermal imagers from Danieli refurbished mill line packages
📉 15% scrap reduction via Danieli hot rolling spare parts data interfaces

B. Industry 4.5 Smart Ecosystem
│ Remote Supervision │
▶ OPC UA integration with Danieli used mill automation ARROWHEAD® platform
▶ Real-time ERP/MES synchronization (2,300+ data points/sec)

│ Predictive Analytics │
⚙️ AI models trained on 850 Danieli refurbished mill line historical datasets
⏳ 72+ hr roll wear prediction (Danieli hot rolling spare parts lifespan algorithms)

│ Security Architecture │
🔒 MIL-STD-188-220 encryption (Danieli hot mill CE certified standard)
🛡️ ISO/IEC 27001:2022 compliance (Danieli used mill automation cybersecurity)

2. Cross-Industry Deployment Solutions

3. Operational Excellence Metrics

A. Productivity Enhancement
⚡ Throughput Capacity:

• 25-35 t/h via Danieli refurbished mill line MPM drives

• 18% speed gain over legacy systems (Danieli used mill automation dynamic control)

💡 Energy Recovery:

• 22% regenerated power (Danieli hot rolling spare parts KESS V2.3 units)

• $50k+/year savings (Danieli hot mill CE certified energy class)

B. Sustained Reliability
🔩 Roll Longevity:

• Tungsten carbide rolls (HV1580) for Danieli refurbished mill line stress profiles

• 12-18 month service life (Danieli hot rolling spare parts lab-verified)

🛠️ Rapid Configuration:

• 2-3 hr roll changes (Danieli used mill automation QuickChange™ protocol)

• 267% faster than manual (Danieli hot mill CE certified safety compliance)

C. Operational Constraints
📐 Layout Specifications:

• 20×8m footprint (Danieli refurbished mill line CEMA Class IV standard)

• 2.5m maintenance aisles (Danieli used mill automation safety code)

👨🔧 Skill Requirements:

• Danieli hot mill CE certified IoT Level III operator certification

• Annual Danieli hot rolling spare parts maintenance training

Danieli Technical Service Portfolio

1. Certification Assurance:

• 100% traceable Danieli OEM parts (CE/PED/API documentation)

• ISO 9001:2015 certified Danieli refurbished mill line retrofits

2. Upgrade Pathways:

• 1995-2020 Danieli mill automation modernization packages

• OPC UA gateway development for Danieli used mill automation

3. Global Support Network:

• 38 Danieli-authorized service centers (emergency spares inventory)

• 72-hour worldwide technical response