Equipment Introduction
This state-of-the-art 1650mm slitting line is engineered for high-volume, precision-driven metal processing environments. It is designed to deliver exceptional performance, reliability, and operational efficiency in the most demanding production schedules. The line excels in processing a diverse array of materials, from standard cold-rolled and galvanized steels to high-strength stainless steels, ensuring consistent output quality and maximum uptime. The integration of a completely new electrical control system serves as the intelligent core, enhancing every aspect of operation from setup to diagnostics.
Core Technical Configuration & Benefits
Powerful Drive System:
Main Drive: A robust 110kW high-torque motor provides the foundational power for the entire line. Its high starting torque ensures smooth acceleration and stable running speeds even under full load, which is critical for maintaining consistent slit quality and preventing material slippage.
Rewinding System: The exceptional 132kW rewinding motor is engineered for superior tension control. It provides the necessary power to handle the heaviest coils and maintains precise, constant tension throughout the winding process. This is essential for achieving tight, uniformly wound coils with perfect edges, eliminating issues like telescoping or loose layers.
Precision Feeding & Tooling:
Feeding System: A 30kW precision pinch roll motor works in perfect synchronization with the main drive. This ensures a smooth, controlled feed of the material into the slitting head, establishing critical entry tension and preventing loop instability that can compromise edge quality.
Tooling System: The heart of the slitting operation is the massive 200mm diameter heavy-duty tool holder shaft. Its immense rigidity minimizes deflection under the extreme lateral forces encountered during slitting. This directly translates to superior slit strip dimensional accuracy, perfect edge squareness, and significantly reduced burr formation.
Advanced Control System:
Control & Automation: The brand-new electrical control system, typically based on a modern PLC and an intuitive HMI, is the nerve center of the machine. It offers recipe management for different materials, real-time production monitoring, and comprehensive fault diagnostics. This system drastically reduces setup times, minimizes operator error, and simplifies troubleshooting, leading to higher overall equipment effectiveness (OEE).
Key Performance Advantages
Unmatched Productivity & Stability: The combination of powerful motors and a robust mechanical frame allows the line to operate at high speeds continuously. The advanced tension control system guarantees stable operation from start to finish, even with challenging materials, maximizing throughput and yield.
Exceptional Versatility & Flexibility: This line is a true multi-material solution. Its engineered strength and configurable controls make it equally capable of processing soft, delicate materials as it is tough, abrasive stainless steels. This provides production facilities with the agility to respond to diverse customer orders without requiring multiple dedicated lines.
Superior Slit Quality: Precision is guaranteed by the synergy between the rigid tooling shaft and the stable, controlled material feed. The result is consistently accurate strip widths with clean, burr-free edges that are ready for subsequent stamping, roll-forming, or welding processes, reducing or eliminating the need for secondary finishing.
Enhanced Operational Efficiency & Reliability: The user-friendly control system shortens operator training curves and accelerates job changeovers. More importantly, its predictive maintenance features and detailed diagnostics help prevent unplanned downtime, ensuring the line remains a reliable and productive asset on the shop floor.
Value Proposition
This 1650mm slitting line represents a strategic investment in manufacturing capability. It delivers industrial-grade durability, precision, and intelligence, making it an ideal solution for metal service centers and manufacturing plants aiming to excel in competitive markets. By ensuring high throughput, superior quality, and remarkable operational ease, this line directly contributes to reducing total cost of ownership and maximizing return on investment.
