Advanced High-Speed Slitting Line Optimized for 0.3–3.0 mm Materials at 180 m/min
1. Cutting System Excellence
Hardened Ø180mm Shaft: Maintains ≤0.005 mm runout at 180 m/min for vibration-free operation
60-Blade Configuration: Auto-gap adjustment for 0.3–3.0 mm materials (tungsten carbide)
Burr Control: Achieves ≤0.02 mm burr height (Ra ≤ 0.6 μm) on stainless steels
2. Vector Inverter Drive (VF Control)
Real-Time Synchronization: Coordinates uncoiler/rewinder motors with ±0.15% speed tolerance
Dynamic Tension Management: Active compensation for thickness variations
Energy Recovery: 25% power regeneration during deceleration phases
3. Efficiency Optimization
Rapid Changeover: Hydraulic-assisted blade swaps in ≤10 minutes
Material Utilization: ≥99.2% yield with edge-trim recycling system
Rewinding Performance: Processes 16-ton coils in ≤7 minutes
Intelligent Automation
PLC-controlled diameter calculation (auto-tension taper)
Thickness monitoring with laser sensors
OEE (Overall Equipment Effectiveness) tracking
Safety Compliance
EN ISO 13855-certified light curtain protection
<0.2 sec emergency stop response
Dual-channel safety relays (Category 3 PLd)
Included Accessories
◉ 60 Tungsten Blades (0.5/1.0/1.5/2.0 mm thickness options)
◉ Full Spare Parts Kit: Blade spacers, tension sensors, encoder modules
◉ Hydraulic seals & bearing assemblies for 1650mm width capacity
This High-Speed Slitting Line redefines cost-performance ratios in metal processing:
Precision Economy: ±0.1 mm width tolerance at 180 m/min rivals new installations
Material Versatility: Seamlessly transitions from 0.3 mm foil to 3.0 mm plate
Future-Ready Design: IoT-enabled architecture for Industry 4.0 integration
Zero-Downtime Support: Full spare parts kit ensures continuous production