PrecisionMax 1000™ Six-Roller Leveling Flying Shear with High-Speed Flying Shear Technology
Industrial-Grade Metal Processing Solution Powered by Yaskawa Precision
This advanced Six-Roller Leveling Flying Shear integrates a 19-roll leveling mechanism with a High-Speed Flying Shear unit for precision processing of thin-gauge metals (0.3–2.5 mm × 1000 mm). Engineered for electronics, renewable energy, and automotive sectors, the line features Japanese Yaskawa Σ-7 servo technology achieving positional accuracy within 0.005 mm. The 55KW leveling motor and 75KW shear motor enable speeds of 20–90 m/min while maintaining energy efficiency through 92% regenerative braking. With hardened components rated for 15,000+ operational hours, this solution reduces material waste by ≤0.4% and delivers 500 cuts/hour at ±0.2 mm tolerance.
Core Component Performance Data
The cascaded roll configuration (entry: 7 rolls → intermediate: 6 rolls → exit: 6 rolls) applies progressive pressure to eliminate crossbow distortion and edge waves in materials up to 2.5 mm thick. The 55KW motor maintains constant torque across 20–90 m/min speeds, while HV 850 hardened roll surfaces ensure extended service life. Real-time roll gap adjustments (±0.003 mm) via Yaskawa drives compensate for material inconsistencies during high-speed operation.
Hydraulic synchronization enables burr-free cutting at 90 m/min without material stoppage. Key innovations include:
Tungsten carbide blades with optimized geometry (500 cuts/hour capacity)
AI-assisted acceleration control minimizing blade wear
Laser-guided length verification (±0.2 mm tolerance)
Tool change system enabling swap in 12 seconds
The Japanese Σ-7 servo system delivers unprecedented control through:
Real-time tension monitoring during direction reversals
Adaptive power distribution reducing energy consumption 25%
Predictive vibration damping algorithms
Integrated HMI with production analytics dashboard
Third-Party Certified Results
Flatness Control
ISO 10113-compliant ≤1.2 I-units across full 1000 mm width, verified on 0.3 mm copper foil
Cutting Precision
±0.2 mm length tolerance maintained at 80 m/min in automotive steel trials
Efficiency Metrics
92% energy regeneration during deceleration
40% reduction in maintenance downtime (self-lubricating bearings)
Durability Testing
15,000-hour operational validation on HV 850 hardened rolls
<0.008 mm blade deformation after 2 million cuts
Processes 0.3 mm copper strips for PCB substrates with ±0.003 mm flatness, eliminating micro-cracks in etching phases.
Handles 2.0 mm solar frame aluminum at 90 m/min, achieving burr-free edges (Ra ≤1.2 μm) for seamless welding.
Shears 1.5 mm high-strength steel with ≤0.4% length deviation for seat rails and sensor housings.
Optional VisionPro™ AI defect detection (scratches/dimensional errors)
Cloud-based production monitoring via OPC UA
Automated thickness compensation protocols
25% reduced power consumption vs. conventional lines
92% energy recovery during braking cycles
Low-lubrication design (ISO 15312 compliant)
Tool-free roll access design
Predictive bearing failure alerts
QR-code activated service manuals
