The 400 Full-Servo Cutting Machine is a high-precision, automated cutting device specifically designed for large-diameter stainless steel welded pipes. It is suitable for cutting various stainless steel welded pipes with diameters up to 89mm and wall thicknesses up to 3mm. The machine employs a full-servo motor control system, integrating servo down-cutting and servo return technologies, combined with a vise-style clamping fixture and an embedded electrical control system. This setup provides a modern pipe cutting solution characterized by high precision, efficiency, and low energy consumption. With a total weight of 950kg and a robust structure, it meets high-standard cutting demands in industries such as stainless steel product fabrication, pipeline engineering, and machinery manufacturing.
| Specification | Details and Description |
|---|---|
| Model | 400 Full-Servo Cutting Machine |
| Overall Dimensions | 3480 × 810 × 498mm |
| Total Weight | 950kg |
| Cutting Capacity | Max. Cutting Diameter: ≤89mm Max. Cutting Thickness: ≤3mm |
| Saw Blade Specification | 350 × 1.6 × 32mm (Diameter × Thickness × Bore) |
| Cutting Head Motor | Jianjia Electromechanical YD 112M-4/2 3.6/4.0KW Dual-speed Motor |
| Blade Speed | Dual-speed adjustable: 18.54r/min (Low), 37.1r/min (High) |
| Blade Linear Speed | 20.37m/min (Low), 40.75m/min (High) |
| Down-cutting Method | Servo Down-cutting |
| Down-cutting Cylinder | Xiankong Technology 80HKA03230-C52A3 1.0KW Servo Electric Cylinder |
| Return Method | Xiankong Servo Motor Control |
| Return Motor | Xiankong Technology 130HKA06025-C52A2-A 1.5KW Servo Motor |
| Clamping Method | Vise-style Fixture |
| Electrical Control System | Embedded installation; Main components: R8-2210P-N, R8-2215P-N |
| Cutting Precision | Length Tolerance: Within ±0.3mm |
| Suitable Pipe Materials | Stainless Steel Welded Pipes, Carbon Steel Pipes, Alloy Pipes, etc. |
Full-servo control system ensures precise cutting process control, with length tolerance maintained within ±0.3mm.
Dual-speed cutting technology (18.54/37.1r/min) adapts to different materials and thicknesses.
Cutting surfaces are smooth and burr-free, suitable for direct use in precision assembly.
Servo system offers fast response with repeat positioning accuracy up to ±0.1mm.
Maximum cutting diameter of 89mm covers most industrial pipe specifications.
Dedicated 350mm saw blade with 1.6mm thin design minimizes material loss.
Dual-speed motor provides ample torque for stable cutting of thick-walled pipes.
Vise-style fixture delivers strong clamping force to prevent displacement during large-diameter pipe cutting.
Heavy-duty 950kg construction ensures operational stability.
Hydraulic-free full-servo system eliminates oil leakage and maintenance issues.
Temperature rise does not exceed 25°C during 8 hours of continuous operation.
Intelligent control system includes self-diagnostic and early warning functions.
Servo motors save 30%-40% energy compared to traditional motors.
Hydraulic-free operation ensures a clean, pollution-free work environment.
Noise level below 75dB improves the working environment.
High automation reduces the need for 1-2 operators per shift.
7-inch color touchscreen with Chinese interface.
Stores up to 99 cutting programs for batch production.
Real-time display of cutting quantity, speed, and fault information.
Supports barcode scanning for parameter input.
Utilizes high-performance R8 series motion controllers.
Closed-loop servo motor control with precision up to ±1 pulse.
Supports MODBUS-TCP communication for integration into factory MES systems.
Power-off memory function allows resumption of unfinished tasks after restart.
Chassis constructed from 16mm thick steel plates, stress-relieved.
Linear guides with C3 precision grade ensure smooth motion.
Main spindle uses pre-tensioned precision bearings with radial runout ≤0.02mm.
Fixture guide surfaces are high-frequency hardened to HRC58-62.
Emergency stop buttons on both sides.
Safety light curtains protect the operation area.
Multiple protections against overload, overheating, and leakage.
Power-off safety design when doors are opened.
